Automatic Liquid Syrup / Oral Manufacturing Plant

Automatic Liquid Syrup \ Oral Manufacturing Plant:

Wide Product Range of syrup Manufacturing Plants are idyllic equipment intended for the pharmaceutical industry for the manufacture of Oral Syrup, formulations and other water based pharmaceutical products for the capacity ranging from 50 liters to 20000 liters. It also offers the reimbursement of the effectual manpower operation.

Syrup manufacturing plant is following below: -

  • Working Platform
  • Control Panel
  • Product Piping
  • Pre-filtration unit
  • Syrup Manufacturing Vessel
  • Sugar Melting Vessel
  • Filtration unit
  • Storage Vessel

Application: -

  • Syrup manufacturing plant consists of a closed-circuit industrialized capability from feeding of Sugar / Water Phase to loading the syrup Filling Machine.
  • The Sugar and Water are pack with vacuum system or by mechanical arrangement or physically.
  • The Sugar Syrup Vessel is complete with high speed stirrer & electrical heating (In small model) / steam heating capability (In bigger size model).The sugar syrup is arranged at necessary temperature & are transfer to Manufacturing Vessel by vacuum or by transfer pump.
  • The manufactured goods throughout emulsion arrangement are recalculated from side to side In-Line Homogenizer or Liquid Transfer Pump. (possible Facility)
  • The Pump also discharges the invention in the Storage Vessel.
  • The Storage Vessel is then occupied to the filling area (if it is small capacity) and is associated to time syrup Transfer Pump. Or Storage Vessel remnants fixed (In bigger size) & pump transfer the syrup in the float tank which is associated with filling machine.
  • The entire Plant can be operating by central functional panel by one operative.

Salient Features : -

  • The Plant is intended to be functioning only by one worker and one helper.
  • All material transfers are prepared by vacuum or by transfer pumps.
  • The entry of stirrer &high-speed emulsifier are from top. In-line Emulsifier is providing on insist with Customized Design
  • All product contact parts are of stainless steel 304 quality material (SS316 provided on customer require) & completed to class 4B (Mirror) finish and are crevice free.
  • All the vessels are designed by CGMP (paint free construction).
  • All vessels are proper for internal pressure of 1 Kg. / Sq. cm. and hence can be untainted.
  • The gaskets used with silicon (food grade).
  • All pipes, pipe fittings and valves are SS304 / SS316 (as per customer demand) seamless quality, inside electro polished with tri-clover finished joints.

Application: -

AB PHARMA PACK has been Designed &Manufacturing and has consolidated a process knowledge concerning sterile injectable solution, dispersion, syrup and suppositories.

  • 1. Preparation vessels & Tank
  • 2. Extremely hygienic processing.
  • 3. Least manual handling.
  • 4. Design compliance with CGMP
  • 5. Capacity up to 10000 Liter.
  • 6. Heating by steam or hot water circulation.
  • 7. Thermal Insulated.
  • 8. Mechanical or Electro polishing of internal surface.
  • 9. Integrated cleaning in Place-CIP
  • 10. Sterilizing in place-SIP as an option.
  • 11. Portable execution on request.
  • 12. Validation protocols & instrumentation celebration.

Technical Specification: -

Variable speed Agitation

  • 1) Agitator can be top or bottom driven or magnetically driven.
  • 2) Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizes.
  • 3) Single or double mechanical seal.

Fully automatic liquid syrup manufacturing plant consisting of: -

  • Sugar Charging/Transfer System.
  • Sugar Melting Vessel with mixing stirrer.
  • Basket Filter & Transfer Pump.
  • Syrup Manufacturing Vessel with stirrer.
  • Inline Homogenizer.
  • Zero Hold up filter press.
  • Storage tank with stirrer.
  • Interconnecting pipeline.
  • Transfer Pumps.
  • Integrated automatic control panel.
  • Working platform.