INJECTABLE POWDER FILLING MACHINE WITH RUBBER STOPPERING 120VPM MODEL: AB-IPFRS

Operation:

The Automatic Injectables Powder Filling Machine with Rubber Stoppering Model ABIPF-120 is suitable for Round Vials with maximum speed of 120 Vials per minute. Specially Machine construction in fully Stainless Steel finish including machine frame structure Injectables Powder Filling Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation.All parts coming in contact with Powders are made from Ss316 Materials. The Injectables Powder Filling Machine is equipped with Single Head Single Track Eight Port Powder wheel, which works on Vacuum and Air Systems to fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, the stopper inserting system operates in a continuous mode with synchronized speed of machine. Machines also come in various options like Single Track Double Powder Wheel, Double Track Double Powder Wheel, Single Track Single Powder Wheel and Double Track Single Powder Wheel System to match the customers customized requirements. The Injectables powder filling stoppering machine is available in different variants having varying output rates from 30 fills/min to 120 fills/min. The machine performs the operation by maintaining an accuracy of +/-1% and it depends on the consistency and uniformity of bulk density of the Injectables powder. With no vial-no fill system incorporated in the Injectables powder filling stoppering machine, there is a less amount of wastage of the powders.

The powder hopper of the powder filling line is specially designed in order to ensure no crossover contamination during charging of powder. The hopper can be easily dismantled in order to provide ease of cleaning. All the contact parts of powder filling line are made of SS316 and are provided with easy removal system for autoclaving/sterilization. There is automatic infeed and exit of vials. For a smooth operation, Injectables powder filling machine requires an electric supply of 3 phases. It requires a load of 5 HP and a minimum air pressure of 2/3 bar. The tool less adjustment of doctor blade and wiper blade in Injectables powder filling machine saves some valuable time.

Technical Specifications:

Input Specification:

Note:

* Depends on Vial size.

** We can supply as per customer requirements.

*** With help of change parts.

Salient Features:

• No Vial – No Fill System
• All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization
• Machine constructions in SS304 material
• Separate Variable Speed Drive for Powder Hopper
• No Crossover Contamination during Charging of Powder due to new Design of Powder Hopper
• Hopper can be completely dismantle for easy cleaning
• Minimum residue of Powder in Hopper at the end of batch resulting in less wastage of powder
• Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting
• Tool Less change over for Powder Hopper and Well Agitator
• Filling Accuracy of +/- 1% depending on powder at controlled humidity below 30% Rh
• Built in Rubber Stoppering System
• Multiple dosing system with the help of change parts
• Built in Turn Tables with Separate Drive for speed control of in feed and out feed of vials
• Various safety features including Clutch system for Vial Breakage
• Machine Bottom with all over minimum clearance of 6” Height
• Moving conveyor above the top plate maintaining proper gap for meeting current
  application needs.
• Automatic Infeed and Exit of Vials
• Powder Hopper for charging with better position and design without crossing the line.
• No Stopper – Machine Stop System
• Low Air – Machine Stop System
• Low Vacuum – Machine Stop System
• Heavy Duty Mounting system for Powder Wheel for Trouble Free long term operation

Utility Requirement: